Shop and Repair Services

Shop and repair services offered by BE&K Europe facilities in Kwidzyn and Gródek are an integral part of the maintenance services on the one hand, on the other hand, they are an independent proposition for clients interested in a more specialized scope of services. For all that expect high quality and a professional technical expertise, BE&K Europe offers 10,000 m² of well-equipped shop facilities with nearly 400 professionals. All shops are environmentally controlled and have crane equipment.

Shops Include:

  • rotary equipment repair shop
  • valve repair shop
  • rolling stock repair shop
  • crane equipment repair shop
  • hydraulics repair shop
  • instrumentation repair shop
  • electrical repair shop
  • FRP (repair and fabrication of fiberglass elements) and anti-corrosion shop
  • machining shop
  • process equipment repair and rebuilding shop
  • fabrication and repair shop in Gródek (fabrication and repair of specialty equipment for professional industrial power, heating and water applications)

Shop equipment includes a complete machine processing equipment:

  • digitally controlled water jet cutting machine (thickness up to 100 mm for steel materials; up to 150 mm for plastics; sheet size: width 3000 mm, length 6000 mm)
  • digitally controlled plasma arc/gas cutting machine (carbon steel, thickness up to 250mm; stainless steel and non-ferrous metals thickness up to 50mm; sheet size: width 2000mm, length 6000mm)
  • vertical lathe (elements up to Ø 1400mm, length 1000mm)
  • universal turning lathe (elements up to Ø 900mm, length 8000mm)
  • boring machine (elements up to 2000x2000x2000mm)
  • grinding machine (elements up to Ø 400mm, length 3000mm)
  • planing machine (elements up to 4000mm long, 1000mm wide)
  • painting of structures in a professional paint booth, dimensions: 15 x 5 x 5 m
  • shot blasting of elements in a professional shot-blasting booth, dimensions: 15 x 5 x 5 m
  • flat surface grinding machine (elements up to 1000mm long, 300mm wide)

Additionally, BE&K Europe has rebuilding and mechanical / chemical material property improvement capabilities (by Castolin, Capilla, Chesterton, Belzona) including:

  • rebuilding (pad welding)
  • application of composite materials
  • titanium, cast iron and non-ferrous metal welding
  • powder spraying:
    • metallic (with and without penetration)
    • ceramic
    • plastic

BE&K Europe machine parts’ rebuilding capabilities (using welding methods and composite materials) include:

  • rebuilds of cast iron and aluminum alloy casings by welding and padding; reconstruction of missing elements by steel inserts, aluminum alloy inserts and by “cold process” with metallic pastes
  • rebuilds of highly alloyed casings by welding and with use of metallic pastes
  • welding of titanium elements
  • rebuilds of shaft necks, sleeves and other turning elements by welding (on a welding positioner), by metal powder spraying or covering with metallic pastes
  • application of ceramic linings (sealing sleeves, shafts)
  • rebuilds of abrasive surfaces with high abrasion resistant padding welds, also resistant to impacts, pressure and chemicals (hardness up to 63 HRC)
  • fabrication of parts and equipment with pad weld linings, highly resistant to mechanical and chemical wear (for example: chippers, bark, chips feeders, etc.)

Rotary equipment repair shop offers repairs and inspections of:

  • rotary pumps, incl.: Gould’s, Scan, Ochsner
  • vacuum pumps, incl.: Voith, Nash, Beloit
  • gear boxes, incl.: Hansen, Santasalo
  • compressors, incl.: Ingersoll Rand, Linde
  • lobe blowers, incl.: Holmes

Valve repair shop offers repairs and inspections of:

  • high pressure valve wedges (up to Ø 600mm)
  • poppet valves:
    • flat valve face (up to Ø 120mm)
    • conical valve face (up to Ø 50mm)
  • safety valves (up to Ø 600mm, pressure 20 MPA)

Repair services are completed either at BE&K Europe shops or at the client’s site. All repaired valves are subject to a pressure test.

Rolling stock repair shop offers repairs and inspections of:

  • fork-lifts
  • battery carts
  • heavy equipment (loaders, bulldozers, etc.)

Crane equipment repair shop offers:

  • total maintenance services of crane equipment
  • repairs and modernizations of supporting structures and control systems
  • fabrication of new crane equipment based on own or client’s designs
  • erection and start-up of crane equipment

Crane equipment can be equipped with remote control systems, smooth operation speed adjustment, lifting motion monitoring system, and new power supply systems.

Additionally, BE&K Europe has a motor frequency converter diagnostics and repair station.

Hydraulics repair shop offers:

  • total maintenance and diagnostics of hydraulic and lubrication systems
  • modernization and repair of hydraulic and lubrication systems:
    • modernization and repair scope definition
    • update of technical documentation
    • selection of elements to be modernized (with respect to costs, quality and client preferences)
  • repair of hydraulic elements:
    • cylinders
    • motors
    • pumps
    • accumulators
    • tests of elements after repair
  • assembly of new systems
    • design of hydraulic units, sets and lubrication systems
    • assembly of hydraulic units and sets
    • assembly of lubrication and central lubrication systems
    • erection of the above equipment

Instrumentation repair shop offers complete repairs and inspections of:

  • control and On-Off valves (plug, ball, butterfly)
  • pneumatic On-Off and control valve actuators
  • pneumatic and hydraulic single / multiple action solenoid valves
  • BTG rotary consistency transmitters
  • electromagnetic flow transmitters
  • mechanical batchers and flow meters
  • paper machine dryer run controllers
  • HVAC systems
  • instrument calibration and repair including:
    • flanged level transmitters
    • differential pressure transmitters
    • temperature transmitters
    • vacuum transmitters
    • pressure and temperature switches
    • electromagnetic flow transmitters
    • analogue and digital controllers
    • manual control stations
    • control panel indicators
    • mathematical pneumatic instruments
    • I/P and P/I converters
    • pneumatic, I/P and digital positioners

Additionally:

  • calibration and certification of pressure gauges
  • programming of PLC controllers
  • design, equipment specification, installation and start-up of instrumentation and DCS systems

Electrical repair shop offers:

  • inspection and repair of welding machines
  • inspection of dry transformers up to 100 kVA
  • power tools testing according to requirements of the Polish Norm
  • computer balancing of motor/fan rotary elements
  • laser alignment of pump / motor sets
  • design and installation of electrical, power supply and lighting installations
  • installation and start-up of control systems with frequency converters
  • ground fault tests and measurements
  • design, equipment specification, installation and start-up of electrical systems

FRP (Fiberglass Reinforced Piping, anticorrosion) shop offers:

  • chemical protection of equipment and vessels (with composite materials: elastomer, ceramic, polyester-glass and epoxide-glass laminate)
  • fabrication and erection of industrial installations (made of PE, PP, PVDF, PVC)
  • fabrication and erection of FRP industrial installations (made of polyester-glass and epoxide-glass laminate based on Derakane resins, fabrication of covers, fittings and atypical elements)
  • rubber coating of cisterns, drums and transportation containers
  • joining and repair of conveyor belts using Rema TIP-TOP method
  • anticorrosion protection (paint coating) and surface preparation according to PN ISO 8501-1
  • repair of concrete by pressure injection
  • protection of concrete with Sika materials

Additionally, specialty shop services include:

  • computerized laser alignment
  • computer balancing station for rotary elements (Ø 1500mm, length 2500mm, weight 2,5t)
  • X-ray tests and surface thickness tests
  • instrumentation calibration and testing